{ Manufacturing }
AI-Driven Planning and exception management
Automated BOM reconciliation and change-log monitoring that cut inventory by 25% and lifted on-time delivery by 28% — live in eight weeks.
This manufacturer's planning team spent its days reconciling bills of materials across engineering revisions and chasing change logs by email.
The challenge
Every engineering change rippled through dozens of BOMs. Planners caught discrepancies late, leading to excess inventory on some lines and shortages on others.
What dPulses built
We deployed an AI layer that continuously reconciles BOMs against the latest engineering revisions, flags exceptions the moment they appear, and proposes planning adjustments for review.
- Continuous BOM reconciliation across revisions
- Automated change-log monitoring with instant alerts
- Planner-in-the-loop exception resolution
Results
Inventory tightened, delivery reliability improved, and the system reached production in eight weeks.
- −25% inventory
- +28% on-time delivery
- 8 weeks to go-live